Industrial Projects
We’ve handled Industrial-Petrochemical Construction including Campus, OSBL, ISBL and Storage-In-Transit Rail Yards (SIT) for major projects throughout Texas and Texas-Louisiana Gulf Coast for decades. Our largest industrial project completed to date is our work on the ExxonMobil BLADE Project built in Beaumont, Texas.
We have completed hundreds of industrial-petrochemical projects including grass-root power plant and liquid storage facilities, corporate campuses, fossil-fuel facilities, road systems, parking, heavy haul roads, gas turbine, tank and building foundations, transloads, pipe yards, railroad wyes, leads, sidings and SIT; even a steel catenary-riser pipe yard — Projects included storm water systems, structural concrete, and asphalt. We comply with both OSHA and MSHA safety strategies.
LOTTE-AXIALL ETHANE CRACKER PROJECT
A 220-acre development in Lake Charles working directly for the owner.
- Excavated and embanked 1.2 Million CY earth materials to line and grade.
- Installed turnkey underground piping systems.
- Manipulated over 10,000 tons of fly-ash for soil conditioning.
- Manipulated over 30,000 tons of lime for soil stabilization.
- Installed over 550,000 tons of aggregate base materials to line and grade.
Peek forces included 87 machines and 120 personnel and 10 Frontline Supervisors.
Center Point - Jones Creek Substation
- Imported 278,000 CY of earth material
- 200 lf of site drainage piping
- 13,500 lf of wick drains
- 59,000/sy of base material, 29,000 tns of stone
- 357 of 24” x 40’ drill shafts
- 18 chainwalls with 11,340 sf of slabs on top of chainwalls
- 12,600 SY Levee road remix with stone
- 15 FRP stairs and 4,260 LF of FRP handrail
- 3,900 lf of high security fence around the substation yards
- 6,200 lf of chain link fencing around the site
WT Byler Co subcontracted to Cajun Industries
Chevron Phillips USGC Project
Gulf Coast Expansion
- Site clearing and grubbing hundreds of acres
- Provided for owners temporary offices complex
- Excavated and embanked over 1,000,000 CY of earth material
- Performed out-parking and infrastructure roadways HMAC construction including curb and gutter
- Imported and placed to line and grade over 300,000 TN of crushed stone including hundreds of acres of laydown
Exelon Wolf Hollow Generating Station
Formerly AES Wolf Hollow Power Plant Granbury, Texas
- 40 Acre Site
- Blasted 47,300 Cubic Yards of Rock
- Constructed TXU Railroad Switch Yard
- Placed 80,000 Tons of Base for Heavy Haul Access Roads and Structural Fill for Turbines
- Widened and Overlaid 2.1 Miles of Existing County Road
Met Every Milestone and Completed the Project in 5 Months
ExxonMobil BPEX Beaumont, TX
A 200-acre site-development and railcar storage project.
- Excavated and embanked 300,000 CY earth materials to line and grade.
- Installed turnkey underground piping systems.
- Manipulated over 15,000 tons of lime for soil stabilization.
- Imported and installed over 400,000 tons of aggregate base materials.
- Performed turnkey construction of a 400-railcar storage yard.
Peek forces will have included 90 machines and 120 personnel with 10 frontline supervisors and 6 field safety officers.
ExxonMobil NAG Project
Gulf Coast Expansion - Mont Belvieu
- Excavated and embanked 650,000 CY earth material
- UG piping systems including 11,500 LF RCP, 3,000 LF Box Culverts, 1,500 LF Sanitary, 9,728 LF HDPE Fire Water, Stainless-Steel Potable Water 1,200 LF, Electrical Duct 75,750 LF PVC, Instrument Duct 13,000 LF Rigid Steel Pipe
- Soil stabilization including 13,910 tons of lime
- Imported and placed 386,000 TN Crushed Stone
- Site Concrete - 10 Structural Loading Islands
- 2 Structural Concrete Strainer Interceptors
- Structural Concrete Pump Pit
- 2 Structural Concrete Weigh Bridges
- 23 Electrical High-mast Foundations
- 19,235 LF Structural Trench Drain System
- 420,000 SF JRCP Paving System
- 59,000 TN HMAC Paving System
Gulf States Toyota Auto Unloading Facility
80-acre fast-track design-build development and building expansion project included:
- Site clearing and grubbing
- Existing building and site demolition
- Earthwork including site utilities and soil stabilization
- Building pads for a 34,000 SF fleet maintenance building, a 20,000 SF Admin and Support building, seven additional process buildings and fuel station
- A 75-railcar storage yard with seven switches and rail spur
- Sixty-five acres of parking including base and asphalt placement
The Gulf States Toyota Transport System and Vehicle Processing Center was a multi-phase project
Houston Fuel Oil Terminal Company
- Excavation and embankment
- Storm water system installation
- High suppression fire-water system
- Soil stabilization
- Road systems construction
- GS-50 foundation with HMAC seal
- Structural concrete foundation Ring-Walls
- Structural concrete foundation Pipe-Rack
- Tank construction completed by CBI
Largest Gulf-Coast Tank Project of 2008
Mitsui Co - ITC Pasadena Terminal
Grass Root Construction
- Constructed main entrance bridge
- Dry dredge ship dock
- Underground piping systems installation
- Excavated and embanked over 2.5MM CY of earth materials
- Exported to off-site dredge storage containment levee 550,000 CY
- Constructed structural ring-wall tank foundations
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Constructed railroad bridge, loop and storage tracks
No Lost Time Accidents
Kinder Morgan
BOSTCO
- Site clearing and grubbing of over 200 acres
- Excavated and embanked over 300,000 CY of onsite earth material
- Imported and embanked 350,000 CY of structural fill material
- Installed storm water system including 22,350 LF
- Installed 32,065 LF fire water system
- Placed 1,500 tons of lime for soils stabilization
- Imported and placed to line and grade 51,560 tons of crushed concrete
- Constructed in place a turnkey railroad system including an overpass
Project included over 225,000 man-hours
Case Study
In Situ Soil Mixing at Barns Island During Dredge OPS
- Built the Surrounding Levee to Capacity
- Constructed Fire Loop and Storm Water System
- Dredge Operator Piped Dredge Material Directly Into Levee System
- Wtbc in Situ Soil Mixed the Entire Island
- Piling Contractor Installed Vibro Stone Columns for Ring Wall Foundations
Worlds Largest PTA/PET Plant
M&G Polymers Project Jumbo and Nueces River Rail Yard II
- Surcharge with 1.2 MM SF Vertical Wick Installation
- Project JUMBO 850 Railcar Storage in Transit Yard
- 1.1 million CY of Earthwork
- 38,000 LF of UG Piping
- PTA/PET Loading Railcar Silo
- Build in construction 21 miles of new railroad for the Port of Corpus Christi
Over 400,000 man-hours with no lost time Injuries!
Subsea-7
1.5-mile pipeline fabrication spool-base pipe-yard in Port Isabel, Texas
- Performed 58 acres of site clearing and grubbing
- Excavated and placed to line and grade 70,000 cubic yards of earth material
- Installed the site underground utilities
- Constructed two structural building pads for a welding assembly-line warehouse and storage warehouse
- Soil stabilized, installed bi-axial geogrids for base reinforcement, imported and placed to line and grade over 70,000 tons of limestone material including an area 715,000 square foot pipe lay-down yard
- Constructed in place 98 structural concrete foundation sleepers
A world-class solution to serve the increasing deepwater pipeline and steel catenary risers market fabricating and storing oil and gas pipelines of up to 20" diameter
Tenaris Pipe Mill
Bay City, Texas
- Site clearing and grubbing
- Constructed 1.3 MM SF pipe-mill structural building pad 3-weeks ahead of schedule not including 15 rain days
- Excavated and embanked over 1.5 MM CY of earth material
- Installed complete storm water system including over 10,000 LF of UG pipe
- Soil stabilized over 48 acres utilizing 2,400 tons of lime
- Installed over 250,000 SY of geo-grid material
- Imported and placed to line and grade 400,000 tons of aggregate base
Forces peaked at 95 personnel including sub-contractors. Utilized over 60 pieces of earth-moving equipment. Site management included 1 project manager, 1 project engineer, 1 survey crew, 1 site safety officer and 2 site superintendents.
150,000 man-hours without lost time
Voestalpine - Corpus Christi, TX
Worlds Cleanest Iron Oxide Pellet Plant
- Site clearing & Grubbing of Over 300 Acres
- 350,000 CY of Earthwork Excavation & Embankment
- 45,000 LF of UG Welded HDPE Piping
- Infrastructure Roads, Parking and Laydown
- 200,000 LF Oxide Building and 250,000 SF HBI Laydown Storage
Over 500,000 man-hours with no lost time Injuries!
Walmart Distribution
2,000,000 Square Foot Building Pad and Surrounding Parking Lot constructed in Baytown, Texas including:
- Mobilized 85 pieces of heavy equipment and 95 personnel in the first 2-weeks
- Cleared and grubbed 240 acres in 30 days
- Within 2.5 months moved and placed to line-and-grade 800,000 CY of excavated material and stabilized each lift utilizing 30,000 tons of lime
- Maintained difficult schedule and met every mile-stone
- Received from owner's insurance company - Exceptional Safety Award
Owners Preferred Contractor!
